MillROC has a unique advantage over existing minerals processing performance solutions by recognising that having live data on its own isn’t enough. Having data is a great resource, but what we do with that data is what really matters.
The MillROC solution goes beyond just monitoring by:
Showing the operating team how their circuit’s performance is tracking against its potential. Performance scores, based on how often the circuit is operating in the optimal range, are used to inform the operators.
Highlighting specific areas that need attention and suggesting changes to set points to drive improved performance.
Identifying the bottlenecks that constrain performance so problems can be addressed and new opportunities realised.
Providing access to remote advice and coaching from global-leading minerals processing consultants. Consultants work closely with the site team to develop and execute sustainable strategies to optimise performance. This support is timely and continuous, wherever you are located around the world as part of your team.
Fixed price package options
MillROC is a subscription-based solution available in a range of optional monthly fixed-priced packages dependent on project requirements and budget. The initial “baseline” package involves setting up the platform to access the key data required to measure the circuit performance, as well as basic training in system use for the processing team.
Clients can then select a range of scaled-up package options allowing ongoing access to the platform PLUS a pre-agreed number of consulting and coaching deliverables customised to their unique circumstances and preferences.
Our ultimate objective is to provide sufficient coaching in the initial period of engagement for the onsite team to reach a level of competency that then enables them to confidently “fly solo”.
Our experience shows that this can usually be achieved most efficiently if a client starts their optimisation journey at the mid-level subscription to allow sufficient coaching and transfer of operational context within the combined team.
This option also adds value to the processing operation by fast-tracking initial performance improvements through active implementation support from our consultants.
Of course, MillROC clients can at any time elect to increase monthly consulting deliverables, including reporting frequency or coaching and engagement sessions, as the need arises based on scenarios such as staff turnover requiring new employees to be trained, major operational difficulties or changes in processing targets.
Additional Benefits of MillROC
Performance continuity despite staff turnover
The MillROC solution is especially helpful in maintaining the ongoing performance of an operating circuit, particularly for those clients experiencing high staff turnover. MillROC fills the gap in skills and knowledge and provides consistency in the optimisation approach rather than relying on individual staff members who may leave, taking their operational insights with them.
We also offer immediate access to training for new staff, which can be tailored to their individual experience, qualifications or technical capability.
Flexibility as operational priorities change
The MillROC solution offers the capacity for adjustment and fine-tuning as operational requirements evolve or change — depending on the individual circumstances of a client.
Energy efficiency and ESG
The MillROC platform has the capacity, depending on the scope of a client’s data, to link carbon emission reporting to production and to illustrate unit emission efficiencies.
MillROC provides the opportunity to lower energy consumption and costs through improved circuit efficiency. Visit our case studies page to find out more.
Beyond comminution
As well as offering this service for optimising the performance of crushing and grinding circuits, MillROC has been upgraded to include flotation or gold extraction.
Customisation for specialist vendors
The MillROC team can develop customisable vendor pages to allow specific suppliers access to key information that enables them to give better product service and advice. (E.g. MillSlicer)
Increased throughput, productivity and profit
The MillROC approach takes a holistic view of circuit optimisation, with throughput being one part of that equation within the constraints of the greater business. These variables are all considered when developing optimisation strategies. Many of our clients have identified increased throughput as one of their primary objectives in employing the MillROC solution and are achieving impressive results.
Maximising circuit performance has many influencing factors:
Our case studies show that clients who have actively engaged in the MillROC solution have seen significant increases in their productivity, leading to higher profit outside of market variables based solely on commodity pricing.
Want to know more?
Contact us to learn how you can gain the MillROC Advantage